一起揭秘软LED显示模组的秘密

介绍

As an emerging display technology, soft LED显示屏 modules have received wide attention and application for their high flexibility, plasticity, energy saving, and environmental protection.

With its unique bendable and tailoring characteristics, the soft LED display modules the display more suitable for various curved shapes, providing a wider space for creative display and artistic design.

本文将详细讲解LED显示屏的软模块。我们一起来看看吧。

1. The basic principle of soft LED display modules

The soft LED display 模块 in short, is an LED display that can be bent and cut. Its light-emitting principle is similar to the LED lights we see every day, but it is more flexible and changeable.

The core of the soft LED display modules is the LED chip, which is like a small light bulb. When we energize the LED chip, the electrons will move inside the chip and release energy. This energy turns into light, illuminating the picture we see.

The flexible substrate is the key to making the soft LED display modules soft and bendable. It is like an elastic cloth, which can be easily bent into various shapes, allowing the LED chip to show different display effects on it.

In addition, the drive circuit and control chip are also an important part of the soft LED display modules. They are like the brain and heart, responsible for providing stable current and voltage to the LED chip, as well as controlling the brightness and color of the LED chip.

2. The manufacturing process of soft LED display modules

The manufacturing process of soft LED display modules includes the following steps:

  • 材料准备: 准备所需的柔性基板、LED芯片、驱动芯片、驱动电源、布线等材料和部件。

  • 柔性基板加工: 对柔性基板进行清洗和预处理,确保表面平整、无杂质,为后续LED芯片粘贴做好准备。

  • LED芯片浆料: 将LED芯片按预定排列粘贴在柔性基板上。这一步需要精确控制LED芯片的位置和间距,以保证显示效果。

  • 电路连接: LED芯片通过布线、焊接等方式与驱动电路、控制芯片连接,构成完整的电路系统。

  • 封装保护: 对连接的LED芯片和电路进行封装保护,确保其稳定性和耐用性。此步骤通常包括使用透明或半透明的封装材料将LED芯片和电路完全包裹起来。

  • 测试与调整: Test and adjust the electrical and optical parameters of the packaged soft LED display modules to ensure that its performance meets the design requirements.

  • 最终检验和包装: Carry out the final inspection of the tested soft LED display modules to ensure that its quality is qualified. Then, carry out follow-up work such as packaging, labeling, and warehousing for storage and transportation.

3、关键流程环节介绍与分析

1). LED芯片粘贴

  • Introduction: This step is very critical in the manufacturing of soft LED display modules. Imagine that we are “planting” LED lights (LED chips) on an elastic cloth (flexible substrate). We need to ensure that each small light is accurately “planted” on the cloth in the predetermined position and direction.

  • 分析:如果LED灯放置位置错误,整个屏幕上的图像就会出现问题,可能看起来模糊或扭曲。而且,我们还需要保证这些小灯能够牢固地粘在布上,这样在日常使用中不会掉落或移位。

2)。电路连接

  • 简介:这一步是将所有LED小灯(LED芯片)与其后面的控制器件(驱动电路和控制芯片)用导线(电线)连接起来。这样,当电流通过时,所有的小灯就能同时亮起,形成我们想要的画面。

  • 分析:如果连接不好,可能会导致一些小灯不亮或闪烁,影响整体显示效果。因此,在这一步,工人需要非常小心,确保每个连接都牢固稳定。

3)。封装保护

  • Introduction: Encapsulation protection is like putting a layer of “armor” on the soft LED display modules. This step is to ensure that the module is not subject to external damage, such as water, dust, or impact, in daily use.

  • 分析:如果封装不严密,外部物质可能会进入模块,导致电路损坏或LED小灯故障。因此,这一步的封装材料和工艺非常重要,以确保能够充分保护模块并赋予模块较长的使用寿命。

4. Application of soft LED display modules in different scenarios

soft LED display modules are widely used in many scenarios because of their unique flexible design and high customizability. The following are applications in several different fields:

  • 商业广告及品牌展示

In shopping malls or large shopping malls, soft LED display modules are often used to make various creative billboards and brand displays. For example, a well-known beverage brand used a soft LED module to make a huge curved advertising screen hanging above the entrance of the mall. This advertising screen not only attracts the attention of a large number of customers but also effectively conveys brand information and product characteristics through dynamic video and image display.

  • 舞台表演及表演

soft LED display modules are also widely used in performance activities such as concerts and stage plays. At a large-scale concert, a huge soft LED display module was used in the stage background. With the rhythm of the music and the change of songs, different visual effects were presented on the screen, bringing a shocking audio-visual experience to the audience.

  • 艺术装置和展览

soft LED display modules are also often used in art installations and exhibitions because of their high degree of plasticity and customization. In a contemporary art exhibition, the artist used soft LED display modules to create a series of dynamic sculptures. These works not only show the artist’s creativity and skills but also bring a new artistic experience to the audience through the unique expression of soft LED display modules.

  • 创意家居及装饰

In the field of home decoration, soft LED display modules also have their own unique applications. Some designers will use soft LED display modules to make a variety of creative household items, such as bendable table lamps, wall decorations, etc. These products not only have practical functions but also add a unique artistic atmosphere to the home space.

  • 建筑装饰及夜景照明

In the field of architecture, soft LED display modules are also widely used in architectural decoration and night lighting. Some large buildings or landmark buildings will use soft LED display modules to make various lighting shows, adding a unique charm to the city’s night scene.

5. Market analysis and prospect of soft LED display modules

  • 市场规模和增长

In recent years, with the continuous development and progress of LED technology, the market scale of soft LED display modules has also continued to expand. Especially in commercial advertising, stage performances, art installations, and other fields, soft LED display modules have received more and more attention and applications because of their unique flexible design and high customizability.

At the same time, with the rise of the concept of smart homes and green buildings, the application of soft LED modules in the field of home and architectural decoration is also increasing. Therefore, it is foreseeable that the market size of soft LED display modules will continue to grow in the future.

  • 市场应用及发展趋势

At present, the market application of LED soft modules is mainly concentrated in the fields of commercial advertising, stage performance, art installations, home decoration, and architectural decoration. However, with the continuous progress and innovation of technology, the application field of soft LED display modules will be further expanded in the future.

For example, in the field of intelligent transportation, soft LED display modules can be used to make traffic lights, onboard advertising screens, etc.; in the entertainment industry, soft LED display modules can be used to make display screens for virtual reality and augmented reality devices.

In addition, with the popularization of the Internet of Things and smart home technology, the combination of soft LED display modules and smart home devices will also become a development trend in the future.

技术创新与突破

Technological innovation is one of the key factors driving the development of the soft LED display modules market. At present, the technology of soft LED display modules is relatively mature, but there is still a lot of potential for innovation.

For example, in terms of increasing brightness and reducing energy consumption, more new technologies and materials may appear in the future; in terms of intelligence and integration, soft LED display modules may be integrated and connected with more intelligent devices and systems in the future; in terms of design and aesthetics, soft LED display modules may have more in the future. Creative and personalized design solutions appear.

结论

Whether it is commercial advertising, stage performance, art installation, home decoration, or architectural decoration, soft LED display modules have been widely welcomed for their excellent visual effects and practicality.

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